Led interdisciplinary teams to introduce lean manufacturing methods through Kaizen activities and 5S practices. Incident Investigations, 5.7%. Provided engineering support for manufacturing of industrial, semi-conductor, and military ceramics from raw material to finished product. Supported development of FMEA and RCA activities in manufacturing operation through quality department. Led Six Sigma Design of Experiment to set optimum operating conditions of manufacturing equipment. Coordinated manufacturing activity and ensured compliance with regulations, specifications and procedures for safe, quality and efficient production. Participated in facilitating continuous improvement through data analysis, quality initiatives, and implementing corrective actions. Designed production parts, tooling, jigs and fixtures using SolidWorks, EdgeCAM, and CircuitCAM software. Produced daily utility, water and sewer reports, using Word, Excel, Power Point, SQC Pack and MINITAB. Maximized chlorine recovery by implementing successful process optimization relating to pH. Collaborated with personnel to institute standardized manufacturing procedures and with clientele on new product development & testing. Generated models/prints of fixtures using SolidWorks, Pro-E, and Esprit. Improved carbon adsorption tower performance by 15% through the addition of sensors and programming the PLC control system. Gartner has identified 15 business process management skills that are critical to the success of any BPM project. Provided the overall process design and suggested measures for improvement of manufacturing, thereby increasing productivity and improving manufacturing costs. Maintained and reinforced standards of good housekeeping color-code policy and, Good Manufacturing Practices (GMP). Characterized and optimized etch processes, resulting in defect reduction, improved process capability, and improved product yield and reliability. Developed and managed preventive maintenance programs, including new preventive maintenance procedures, work review and approval. Thinking of becoming a Process Engineer? Worked with QA on root cause identification and corrective/preventive actions for customer quality issues. If you know your password, you can go to the sign in page. Provided training to manufacturing leads and production personnel on process changes and improvements, and utilization of new automated drilling machine. Supervised and trained operators over the PLC controlled systems including membrane separation unit and evaporation system. Developed process flow for products with restrictions based on customer requirements. Designed fixtures and production/assembly aids. Conducted technical projects on pulp and paper manufacturing processes such as machinery maintenance, operation optimization and product development. Coordinated experiment requests and documentation for the entire company to support product development. Managed the new product/product development program from customer requirement definition to shipping the final product. Provided financial justification for implementing new technologies and redesigning a system to improve product quality and reduce maintenance cost. Developed, maintained and optimized process parameters for existing products to reduce work-loss and improve quality. Provided technical support to production and quality departments on daily operational issues and made recommendations where necessary. Executed process design calculations and simulations to ensure that subsequent generated material balances are accurate. Provided engineering technical support to global manufacturing locations and outside fabrication vendors for manufacturing methods, MRB and solid model conversion. Provided technical assistance to operations and troubleshooting the operating problems and promoting acceptance of the best alternatives. Our goal is to help you discover opportunities to improve your resume or to help you understand what skills and qualifications you need to be a Process Engineer or to advance your career into beyond this role. Re-engineered a money losing high profile automotive headliner production process into a commercial success. Maintained regular communication between shift managers, mechanics and engineers to ensure technical and process issues are resolved. Executed major manufacturing machine rebuilds for sector wide initiative to improve safety and increase facility longevity as lead project process engineer. Maintained facility layout using AutoCAD. Documented and analyzed current state conditions then use project management methods to strategically implement Lean improvements. Supported review and disposition of discrepant material, process troubleshooting and implementation of corrective actions. Performed polymer measurements, created simulation software, and provided technical support for visiting researchers. Procured production equipment and coordinated redesign of the plant layout to increase productivity. Defined optimal process parameters and plant layouts for efficient processing of products using simulation software packages. Collaborated with project management team to determine viable solutions to system shortcomings throughout project duration. Salary estimates are based on 497 salaries submitted anonymously to Glassdoor by Process Engineer employees. Worked as a liaison between engineering, information systems, and manufacturing in order to maintain accurate information in manufacturing. Created and executed process validation/ and verification which is included OQ, PQ, PPQ and IQ protocols. Identified, deployed, and monitored company-wide quality assurance initiatives within both ISO 9001-certified and non-certified organizations. Evaluated precision and accuracy of production equipment and engineering drawings to formulate corrective action plan. Provided technical support and operating instructions for manufacturing process with operators, technicians, and maintenance personnel. Supervised 13 staff members and maintained five sets of production equipment for 24x7 operations in a semiconductor fabrication facility. Unless your resume has a good density of the following skills and experience listed, you may not be considered for the role of Process Engineer. Enhanced assembly techniques to cost effectively improve quality and reliability within a government electronics manufacturing facility. Performed quality engineering review and development of manufacturing processes in accordance with customer purchase order, specification requirements and drawing package. Procured of new equipment when necessary, and assisted team members with laboratory equipment use with design of experiments. Qualified and Validated changes resulting from the implementation of new process improvements. Trained technicians on process, equipment, GMP practices, and company practices. Used SolidWorks in the design process to create parts, assemblies, drafting. Created process flow diagrams, piping and instrument diagrams, and drawings of equipment assembly to meet client specifications. Analyzed historical data, using Excel pivot tables and Minitab, to set up control limits for SPC charts. Developed 2D fabrication drawing using SolidWorks, bill of materials, standard work instructions. Verified process parameters are in accordance with engineering requirements to ensure flight safety. Designed carbide cutting inserts to industry standards using SolidWorks CAD software. Performed raw materials testing, collect and record data, prepare samples for study and issue reports based on research. Manufactured polymeric materials and parts for automotive, transformer, construction, machinery foundation, footwear and interior decoration industries. Visited international site for data collection, facilitating efficient and productive operations. Evaluated Truck Steering Gear processes and improved process capability and production volume while maintaining and improving quality standards. Presided over process improvement initiatives utilizing Six Sigma techniques and Minitab reducing waste by $195,302. Provided detailed production instructions for extraction of selenium and tellurium from characterized, quantified and laboratory-scale process tested raw materials. Highly proficient Process Engineer with over three years of experience working directly with designers and simulators and providing them with Weld and Datum Information as instructed. Generated FMEA (Failure Mode & Effect Analysis) and process evaluation and recommendations for supporting manufacturing failure investigation activities. Conducted quality system, documents control, internal and external corrective actions follow-up to verify effectiveness and ensure smooth manufacturing process. Developed standards of tooling increasing usability of production equipment, minimized installation time and meeting increasing capacity demands and cost reductions. Identified surface micro-damage in substrate and developed process changes to eliminated damage. Owned and maintained all process documentation, and assisted engineering with specification and quotes for assembly and automation equipment. Conducted troubleshooting and optimization activity to enhance refinery profitability. 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